I've finished the first 16 replacement faces - keyframes will be made after they're all sculpted (as some will function as keyframes for others)
Resin cast into a silicone mold, then filed away and built up with epoxy clay.
And a festival I'm going to submit to - aside from the opportunity to support a SMA member (Chestnut, whose replacement face tutorial was invaluable to working with them!) it looks like it's going to be a great festival! Check it out at http://www.nwanimationfest.com/
And the faces sequenced! (Roughly... only keyframes for now)